What is a Reactor?
Reactors play a crucial role in various industries, from energy production to chemical manufacturing. RAJ Process designs such complex systems to facilitate and control chemical reactions, generate heat and produce desired products. Unlike mixing tanks, reactors are completely sealed off from the environment. Mixing Tanks are designed to disperse two or more chemicals together. Reactors designed by Raj Process on the other hand, allow chemicals inside to go through a reaction phase which ultimately produces material with new and different chemical properties. We will delve into the world of reactors, exploring the different types, functions, and applications of these essential devices.
Different Types of Reactors By Raj Process
- limpet Reactors by Raj Process: Provides a very good heat transfer by allowing high flow rates. These Reactors are best suited for high temperatures and pressure applications utilizing hot oil or other high temperature media. Half pipe is formed from a continuous coil and is wrapped around the vessel exterior in single or multiple zones to provide greater latitude for process capabilities. In Raj process we make the use of a 180degree half pipe configuration that minimizes pressure and increases fluid velocity. Important aspect of Raj Process limpet reactors is their safety features. The company ensures that all reactors are designed and fabricated in compliance with international standards for pressure vessels and process equipment.
- Dimple Jacketed Reactors by Raj Process: Dimple Jacketed reactors are specialized equipment designed by Raj Process to provide efficient heating or cooling of materials during a chemical reaction. Low flow rates and effective heat transfer at low pressures and temperatures are provided by dimple jacketing. It works best when heated with steam or cooled with chilled water. We “plug weld” each individual dimple to the vessel after rolling from the dimpled jacket to the radius of the vessel.
- Jacketed Reactors by Raj Process: It is also known as open jacket, conventional jacketing is a secondary external shell wrapped around the primary vessel to provide a space for heat transfer fluids. To route the heating media around the vessel from the inlet to the out, we add an internal baffle that is structured like a spiral. Conventional jacketing is best used on smaller diameter vessel. Conventional Jacketed reactors by Raj process are versatile and efficient vessels that play a crucial role in a wide range of chemical processes.
- The selection of reactors type in Raj process will depend on various factors, including the nature of the reaction, desired product yields, and reaction conditions. Each reactor type has its own advantages and disadvantages, and choosing the right reactor type is essential for achieving optimal results in chemical synthesis. By understanding the characteristics of different reactor types, chemical engineers can effectively design and operate reactors in the Raj process to meet their specific requirements.
Features of RAJ Reactors:
- At Raj Process we fabricate in MS, SS304, SS 304L, SS 310, C22, C-272, SS316, SS316L, SS 317 and CS as per requirement of the customer.
- We Undertake Design of these reactors.
- We at RAJ Process provide Reactors with sealing arrangements as Mechanical Seals, Stuffing Box with / without cooling arrangements and with magnetic drives.
- Reactors are fabricated as per standards i.e. ASME, DIN etc.
- cGMP models are available
Applications:
- Specialty Chemical Industry
- pharmaceuticals Industry
- Fertilizers Industry
- Biochemical Industry
