Transforming Powder Into Granules
Granulation plant plays a crucial role in the manufacturing process of various industries by converting powders into granules. These granules are used in a wide range of applications. In this blog, we’ll explore what granulation plant is, how it works, and its key benefits.
What Is a Granulation Plant?
A granulation plant is an industrial facility designed to process powders into granular form. Granules are larger, more uniform particles that enhance the flowability, handling, and dissolution of powders. The granulation process typically involves binding powder particles together to form larger aggregates, improving product quality and performance.
Process of RAJ Granulation Plant
Dried Spent wash powder at 5% moisture discharged from Spray Dryer is granulated in the Granulation Plant. Depending upon application we decide the recipe and quantity of other ingredients. We mix the wash powder with other ingredients in blender. After blending we feed this mixture into granulator.
After Granulation we do standard packing as per requirements. This granule is rich in potash. It contains organic carbon and other minerals. This granule can be stored in bags for longer time. It is easy to handle & transport. This granule is easily soluble in water. This can be used for various crops as Organic Fertilizer, In India this fertilizer is termed as potash derived from Molasses.
Benefits of Granulation Plant:
Improved Flowability: Granules are easier to handle and process than fine powders, leading to smoother production processes and better product handling.
Enhanced Product Quality: Granulation can improve the uniformity, consistency, and dissolution rates of the final product.
Reduced Dust: Granules generate less dust compared to powders, improving safety and reducing environmental contamination.
Better Compaction: Granules are more suitable for compression into tablets or other solid forms in pharmaceuticals and other industries.
Cost Efficiency: Granulation can lead to more efficient use of raw materials and reduce production costs by minimizing waste and improving process efficiency.
RAJ Granulation Plant Equipments
Crusher: Our high-efficiency organic fertilizer crusher is a new reversible type crusher. It has a strong adaptability to the moisture content of the materials especially the matured waste and Sludge after fermentation and other materials with the moisture content less than or equal to 30%. The granulation success rate of the common fertilizer production.
Ribbon Blender: The horizontal fertilizer mixer, which is the new-generation mixing equipment developed by our factory, is high mixing uniformity, less material residual. This kind of fertilizer mixing machine is suitable for blending the formula feed, concentrated feed, additive premix, and raw materials of organic and compound fertilizer.
Granulator: The Biomethanated Spent Wash powder is added from the top of the equipment, then being degassed, compressed and transported to arc shaped notch of the two rolls which are doing reversed rotation at a constant speed. Materials are condensed in the disc, reducing the stress tolerant of the material which naturally separate with each with the aid of gravity and tension.
Rotary Drum Dryer: The granular fertilizer formed by the fertilizer granulator has high moisture content and shall be dried to meet the standard. Rotary drum drying machine is mainly used for drying fertilizer with certain humidity and particle size in the compound fertilizer and organic fertilizer production. The dryer drum is also suitable for drying other materials. After drying, the moisture content of compound fertilizer will be reduced to 2%-5% from 20%-30%, while the moisture content reducing range for organic fertilizer is from 40%-10%. Rotary dryer shall be used combining with cooling machine, as fertilizer granules after drying has high temperature, which is not good for storage.
Applications of Granulation Plant
Granulation plant is used across various industries for different applications:
Pharmaceuticals: Producing granules for tablets and capsules, enhancing the consistency and effectiveness of medications.
Chemicals: Granulating chemical powders for better handling, mixing, and application.
Food Industry: Creating granules for food additives, flavorings, and other ingredients.
Agriculture: Granulating fertilizers and pesticides for better application and distribution.
Highlights Of BMSW Powder Granulation Plant:
- BMSW Powder can make granules with adding Binder.
- Ash, Sludge can be added in some ratio to enhance nutrient in powder and achieve total ZLD.
- After Granulation, It is easy to Handling, Storage and Bagging & Reduces transportation cost.
- Raj has initiated to tie up with Fertilizer Company like Coromondal Fertilizer, GSFC, CMS Organic, Nirman Fertilizer.
Conclusion
Granulation plant is an integral to the production process in many industries, providing a means to convert powders into granules with improved handling, quality, and performance. By understanding the components and processes involved in granulation, businesses can enhance their production efficiency and product quality.
Embrace the benefits of granulation plant to achieve superior results in your manufacturing processes and meet the needs of your market effectively.
